Customers will at times ask why manufacturing facilities are shut down. Let's face it; we live in an "I want the product, and I want it NOW world," and no one wants to hear about a shutdown. The following blog will demonstrate what occurs during a shutdown and the main reason for a shutdown which is ultimately “YOU,” the customer.
In today’s marketplace, everything is in constant flux. Projects have specific completion times, and material lead times are continually increasing. For a variety of reasons, materials that typically were in stock for immediate shipment now take weeks to months before they are available to ship. You may be considering changing the piping material to be used in your water line project to another type of material. A significant consideration is how each type of piping material requires different lengths of restraint to control the change of direction in the line.
Utility pipelines provide for some of the most basic needs within our society. Essential services, such as supplying potable drinking water to our homes and businesses or sending wastewater away, are possible because of a network of buried pipelines. Whatever pipeline materials are used, they are expected to meet minimum service qualities such as withstanding leakage. This resiliency to leakage eliminates waste of our precious drinking water and prevents polluted soils from wastewater in the pipeline's proximity.
When I first started my engineering career, I was placed in charge of coordinating the relocation of water transmission and distribution pipelines to accommodate the construction of an interstate highway through a city of approximately 180,000 residents. Many times, these projects required pre-poured thrust block restraints due to the amended connections between new and old waterlines in a short timeframe so as not to leave customers inordinately out of water for long periods of time.
Shallow aquifers prone to contamination, compliance with federal drinking water standards, and insufficient resources to replace aging infrastructure. These are some of the water issues that launched the creation of the Lewis & Clark Regional Water System and the construction of the Iowa Treated Water Pipeline – Segment 3.
Dear Ditch Doctor: Out here in the western United States, we wind up with a lot of pipelines installed up or down serious hills, dare I say mountains as well? We are good at the construction part, yet time after time we struggle with getting a satisfactory post-installation hydrostatic test on the pipeline, especially with inclined installations. Often the pipeline drops anywhere from 20 to 50 psi on the gauge and can do that several times or more until we take some sort of drastic redo/restart on the test procedures.
Whenever the word "rating" is used regarding Ductile iron pipe (DI pipe), a 100-psi surge allowance and a safety factor of 2.0 are consistently included for all wall classes. This leads to conservative yet versatile designs for the long-term performance of utility pipelines of all kinds in various or changing conditions. Hence the basic universal rating for DI pipe is 350-psi which equates to a minimum of 900-psi of hydrostatic pressure containment within the pipeline.
When it comes to water system project design, there are many factors to consider when utilizing Ductile iron pipe (DI pipe). One of the most important is corrosion prevention, and if correctly addressed, there are great opportunities to design your systems with projected life spans extending well beyond 100 years.
As a manufacturer of Ductile iron pipe (DI pipe), we often field questions from water professionals regarding DI pipe, its uses, and how to install it properly. We even receive numerous questions about alternate materials, their differences, their uses, and the best choice for the application. And of course, when you ask, we answer…honestly, even when the answer doesn’t include Ductile iron. In this Iron Strong Blog, we’ll cover a few of our frequently asked questions (FAQ) and provide some solutions. We will continue with this FAQ series in the upcoming months.
Vicinity Energy, headquartered in Boston, Massachusetts supplies many downtown Baltimore, Maryland business corridor buildings with reliable central water services, offering a cost-effective alternative to maintaining in-house cooling equipment. In this Iron Strong Customer Spotlight, we’ll take a closer look at a recent Ductile iron pipe (DI pipe) installation project that will provide a means for sustainable, affordable energy in the Baltimore area for many years to come.
In a continuous effort to make your job easier, we are constructing an online submittal builder to quickly and neatly package your personalized presentation. Stay tuned!
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Looking for answers to your DI pipe questions? Find decades of Ductile iron expertise with installation guides, videos, tip sheets, training resources, and more in our Learning Center.
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